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We are a high-tech company specializing in Complex Injection Molding, Injection Molds Manufacturing, Insert Molding, and Thermoset Tooling.

Pioneering Excellence,

Molding the Future.

Automotive Injection Molding

1. Automotive Injection Molding

In the autos and vehicle sector, plastic products have complex structures such as battery seats, gas pumping covers, and multi-valve housings. Many of these automotive injection molding parts require consideration for the insertion of metal parts. Some are produced by co-injection molding on the injection molding machine. Pioneer is equipped with high-end vertical injection machine for this kind of products.

There are other molding parts needing to be formed through finished hot pressing. Take hot-pressed metal parts as an example: Pioneer has optimized our processes using heat-conductive oils and PTFE coatings to enhance efficiency and product quality during thermal pressing operations.

These innovations not only improve manufacturing throughout but also ensure that automotive components meet stringent performance standards and durability requirements.

2. Electrical and Electronic Injection Molding

In the electrical and electronics domain, where intricate internal structures and tight tolerances are commonplace, our expertise shines through electronics injection molding process. Many electronic components require intricate features such as snaps and saddle structures to facilitate seamless assembly with other parts. Meeting these exacting design specifications demands effective communication with clients and meticulous mold adjustments based on iterative prototyping and sample measurements. This iterative approach ensures that final products not only meet but exceed customer expectations in terms of functionality and reliability.

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Precision Automobile Plastic Components with Injection Tooling and Overmold Solutions
This product features a complexity rate of ★★★★, indicating a high level of intricacy in design and manufacturing. The material used is PPS+GF40 (Polyphenylene Sulfide with 40% Glass Fiber), enhanced with UV stabilization, ensuring excellent durability and resistance to ultraviolet light. Additionally, the product incorporates Xenoy CL100, known for its toughness and resistance to chemicals and impact, making it suitable for demanding environments.

The mold type employed is overmold, a technique that allows for the combination of multiple materials into a single part, providing improved functionality and structural integrity. This combination of advanced materials and sophisticated molding processes ensures a high-performance product, ideal for applications requiring strength, stability, and environmental resistance.
High-Performance Automobile Plastic Components with Injection Tooling Expertise
The ALABASTER_PLATE boasts a complexity rate of ★★★★, signifying a highly intricate design and production process. It is crafted from PC clear (Makrolon LED 2245), a premium polycarbonate material known for its exceptional clarity, light diffusion properties, and durability, particularly suited for LED applications.

Key features include:

Cav: 1 (manufactured using a single-cavity mold to ensure meticulous attention to detail and consistency).
Trait: Strict adherence to appearance standards, highlighting the product's emphasis on aesthetic precision and flawless finish.
This plate is ideal for applications where both performance and visual appeal are paramount, ensuring it meets the high standards required for sophisticated lighting and display solutions.
Innovative Electrical and Electronic Plastic Components with Injection Tooling Expertise
The NMC_COIN_ is characterized by a complexity rate of ★★★, indicating a moderate level of intricacy in its design and manufacture. It is crafted from Eastar EN058 PET natural, a material known for its clarity, toughness, and suitability for various environmental conditions.

Key features include:

Cav: 4 (indicating it is produced in a mold with four cavities).
Trait: Equipped with a gate cutting auto system, enhancing efficiency and precision during production.
This product is designed to meet the demands of applications requiring clarity, durability, and automated production processes, making it a versatile choice in its market segment.
Exploring PA66: Key Benefits and Applications in Plastic Injection Molding for clips
Clip
Complexity Rate: ★★★★
Cav:4
Color:Bk
Molding type: two plate
Material:: >PA66
Exploring PA66: Key Benefits and Applications in Plastic Injection Molding for Clip-FNA7413244
Clip-FNA7413244
Complexity Rate: ★★★★
Cav:2
Color:Bk
Molding type: two plate
Material:: >PA66
Precision Plastic Injection Tooling for Medical Plastic Components Using Makrolon
Slider Block, XT2
Complexity Rate: ★★★★
Cav:1
Color: gray
Molding type:overmold
Material:MAKROLON9417
Automobile Plastic Components: Precision POM Plastic Injection Tooling
Name:reservoir Flange: Car cooling system
Complexity:★★★★★
Resin:Hostaform C13031 (POM)
Color:white
Cav: 2
Feature or difficulty: molding with terminals
Custom Plastic Injection Tooling for Makrolon Medical Plastic Components
lightguide
Complexity Rate: ★★★
Cav:4
Color: clear
Molding type: two plate cold runner
Material:Makrolon 2407
Advanced Electrical and Electronic Plastic Components with Injection Tooling Precision
The ELECTRONIC HOUSING is designed with a complexity rate of ★★★★, reflecting a high level of intricacy and precision in its construction. It is manufactured using SABIC VALOX V3900WX, a blend of PC (Polycarbonate) and PBT (Polybutylene Terephthalate). This material offers excellent mechanical strength, dimensional stability, and resistance to heat and chemicals, making it ideal for electronic applications.

Key features include:

Cav: 1 (produced in a single-cavity mold, ensuring high-quality and detailed production).
Trait: Threaded, providing secure and reliable assembly, which is essential for housing electronic components.
This housing is engineered to meet the stringent requirements of the electronics industry, offering durability, precision, and enhanced performance for a variety of electronic devices.
Precision Automobile Plastic Components with Injection Mold and Thermal Compression Solutions
The ROTOR, 400/600A - dedicated 3P is designed with a complexity rate of ★★★★, reflecting its intricate design and production requirements. This component is produced using thermal compression molding, a process that ensures durability and high performance.

Key specifications include:

Cav: 8 (manufactured in an eight-cavity mold for efficient production).
Color: Red, using IDI SMC E206 - Red, a Sheet Molding Compound known for its strength, heat resistance, and consistent color.
Difficulties: The process involves challenges such as flash cutting, which requires precision to maintain the component's integrity and appearance.
This rotor is engineered to meet the rigorous demands of electrical applications, offering reliability and precision in performance while maintaining a high-quality finish.
Precision Plastic Injection Tooling for Automotive Plastic Components
ARC CHAMBER COVER 600A
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX
Plastic Injection Tooling for Automotive Plastic Components
ARC CHAMBER COVER 600A
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX
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Contacts
General Manager: Nixon Kuang
Phone: +86 139 2508 7514 
Email: Nixon.kuang@pioneerplastic.com
Address: 102 of Building#31,
West Industrial Zone B4, Tantou Community, Shenzhen, China 518105
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