This product features a complexity rate of ★★★★, indicating a high level of intricacy in design and manufacturing. The material used is PPS+GF40 (Polyphenylene Sulfide with 40% Glass Fiber), enhanced with UV stabilization, ensuring excellent durability and resistance to ultraviolet light. Additionally, the product incorporates Xenoy CL100, known for its toughness and resistance to chemicals and impact, making it suitable for demanding environments.

The mold type employed is overmold, a technique that allows for the combination of multiple materials into a single part, providing improved functionality and structural integrity. This combination of advanced materials and sophisticated molding processes ensures a high-performance product, ideal for applications requiring strength, stability, and environmental resistance.

The ALABASTER_PLATE boasts a complexity rate of ★★★★, signifying a highly intricate design and production process. It is crafted from PC clear (Makrolon LED 2245), a premium polycarbonate material known for its exceptional clarity, light diffusion properties, and durability, particularly suited for LED applications.

Key features include:

Cav: 1 (manufactured using a single-cavity mold to ensure meticulous attention to detail and consistency).
Trait: Strict adherence to appearance standards, highlighting the product's emphasis on aesthetic precision and flawless finish.
This plate is ideal for applications where both performance and visual appeal are paramount, ensuring it meets the high standards required for sophisticated lighting and display solutions.

The NMC_COIN_ is characterized by a complexity rate of ★★★, indicating a moderate level of intricacy in its design and manufacture. It is crafted from Eastar EN058 PET natural, a material known for its clarity, toughness, and suitability for various environmental conditions.

Key features include:

Cav: 4 (indicating it is produced in a mold with four cavities).
Trait: Equipped with a gate cutting auto system, enhancing efficiency and precision during production.
This product is designed to meet the demands of applications requiring clarity, durability, and automated production processes, making it a versatile choice in its market segment.

Clip
Complexity Rate: ★★★★
Cav:4
Color:Bk
Molding type: two plate
Material:: >PA66

Clip-FNA7413244
Complexity Rate: ★★★★
Cav:2
Color:Bk
Molding type: two plate
Material:: >PA66

Slider Block, XT2
Complexity Rate: ★★★★
Cav:1
Color: gray
Molding type:overmold
Material:MAKROLON9417

Name:reservoir Flange: Car cooling system
Complexity:★★★★★
Resin:Hostaform C13031 (POM)
Color:white
Cav: 2
Feature or difficulty: molding with terminals

lightguide
Complexity Rate: ★★★
Cav:4
Color: clear
Molding type: two plate cold runner
Material:Makrolon 2407

The core, crafted from GS344ESR material, is a critical component used in overmold injection molding applications. This part is designed to house metal inserts,( gears), which are molded together with resin to form a single, integrated part. By utilizing this overmolding process, the manufacturing workflow is significantly streamlined, reducing the need for additional assembly steps. This not only lowers labor costs but also enhances production speed, making it an efficient solution for high-volume manufacturing of complex parts that require both durability and precision.

The ELECTRONIC HOUSING is designed with a complexity rate of ★★★★, reflecting a high level of intricacy and precision in its construction. It is manufactured using SABIC VALOX V3900WX, a blend of PC (Polycarbonate) and PBT (Polybutylene Terephthalate). This material offers excellent mechanical strength, dimensional stability, and resistance to heat and chemicals, making it ideal for electronic applications.

Key features include:

Cav: 1 (produced in a single-cavity mold, ensuring high-quality and detailed production).
Trait: Threaded, providing secure and reliable assembly, which is essential for housing electronic components.
This housing is engineered to meet the stringent requirements of the electronics industry, offering durability, precision, and enhanced performance for a variety of electronic devices.

We also offer a threaded insert featuring a sliding thread release, with densely packed threads that demand high processing precision. The client’s stringent requirements on thread dimensions added to the complexity, but after three mold adjustments, our high-quality mold now produces components that fully meet design specifications.

The Insert is a highly complex and precision-engineered component used in the injection molding of automotive parts. Made from STAVAX-ESR steel, this insert is specifically designed to support the molding of plastic parts with intricate and sophisticated geometries. As shown in the accompanying images, the insert features a complicated internal structure, including smaller inserts embedded within it to mold parts with complex designs. Additionally, the insert is capable of accommodating four cavities within a single mold, enhancing production efficiency while maintaining high precision.

Due to the complexity of its design, we offer specialized services to ensure optimal mold operation. Our team is experienced in modifying and optimizing molds to guarantee that the resulting plastic parts meet stringent dimensional tolerances. This ensures high-quality, reliable production for automotive manufacturers, even for the most challenging part designs.