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As a high-tech plastic injection molding and tooling company, our journey in custom injection molding is defined by a relentless pursuit of precision, innovation, and customer satisfaction. From the intricate demands of injection molding parts, such as, medical devices to the robust requirements of automotive components and the complex geometries of electronic parts, our molds are engineered to excel.
As we look ahead, our focus remains on pushing the boundaries of what's possible in injection mold tooling technology, ensuring that we continue to meet and exceed the evolving needs of our clients in an ever-changing industrial landscape.
By staying at the forefront of technological advancements and embracing the challenges posed by diverse industries, we affirm our commitment to delivering excellence in every MOLD/TOOL/Spare Part we create and every molding-part product we manufacture.
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The core insert is a key component used in the production of transparent packaging shells. The material for the plastic parts is Eastar EN058 PET natural. Each mold consists of four cavities, and each cavity is formed using a core insert. This design allows for more convenient modifications. Instead of moving the entire mold, only the specific core insert that requires adjustment can be removed and replaced.
One of the standout features of this product is the high precision required for the plastic surface polishing. The polished surface must achieve a mirror-like finish, as seen in the image, where the plastic surface reflects light just like a mirror.
One of the standout features of this product is the high precision required for the plastic surface polishing. The polished surface must achieve a mirror-like finish, as seen in the image, where the plastic surface reflects light just like a mirror.
Designed for optimal performance in the mold industry. Each insert features a unique laser-etched code on its body, ensuring easy identification and traceability. The insert is crafted with a non-round bottom, guaranteeing great fitting during assembly .
To prioritize worker safety, we have incorporated chamfers around the edges, except in the molding area, minimizing the risk of injury during handling. Additionally, our insert includes strategically placed venting slots to facilitate effective air release, ensuring superior mold filling and reducing defects.
Finally, the molding face of the insert is polished according to the 3D specifications of your plastic part, providing a smooth finish that enhances the quality of the final product. Experience the combination of precision engineering and safety with our round insert, designed to meet the highest standards in the industry.
To prioritize worker safety, we have incorporated chamfers around the edges, except in the molding area, minimizing the risk of injury during handling. Additionally, our insert includes strategically placed venting slots to facilitate effective air release, ensuring superior mold filling and reducing defects.
Finally, the molding face of the insert is polished according to the 3D specifications of your plastic part, providing a smooth finish that enhances the quality of the final product. Experience the combination of precision engineering and safety with our round insert, designed to meet the highest standards in the industry.
We are proud to present our high-precision insert, expertly crafted from quenched steel for exceptional strength and durability. Each insert undergoes rigorous polishing to ensure a smooth, flawless finish that enhances both functionality and aesthetics.
To guarantee accuracy, our inserts are meticulously measured and compared against 3D specifications, ensuring that every dimension meets the highest standards. We prioritize the safety and satisfaction of our customers, which is why each insert is packaged securely to prevent damage during transit.
With our commitment to fast logistics, you can count on prompt delivery without compromising quality. Designed with your safety in mind, our inserts provide a reliable solution that is safe to handle, giving you peace of mind as you integrate them into your projects.
Experience the difference with our precision-engineered insert—where quality, accuracy, and safety converge.
To guarantee accuracy, our inserts are meticulously measured and compared against 3D specifications, ensuring that every dimension meets the highest standards. We prioritize the safety and satisfaction of our customers, which is why each insert is packaged securely to prevent damage during transit.
With our commitment to fast logistics, you can count on prompt delivery without compromising quality. Designed with your safety in mind, our inserts provide a reliable solution that is safe to handle, giving you peace of mind as you integrate them into your projects.
Experience the difference with our precision-engineered insert—where quality, accuracy, and safety converge.
The ROTOR, 400/600A - dedicated 3P is designed with a complexity rate of ★★★★, reflecting its intricate design and production requirements. This component is produced using thermal compression molding, a process that ensures durability and high performance.
Key specifications include:
Cav: 8 (manufactured in an eight-cavity mold for efficient production).
Color: Red, using IDI SMC E206 - Red, a Sheet Molding Compound known for its strength, heat resistance, and consistent color.
Difficulties: The process involves challenges such as flash cutting, which requires precision to maintain the component's integrity and appearance.
This rotor is engineered to meet the rigorous demands of electrical applications, offering reliability and precision in performance while maintaining a high-quality finish.
Key specifications include:
Cav: 8 (manufactured in an eight-cavity mold for efficient production).
Color: Red, using IDI SMC E206 - Red, a Sheet Molding Compound known for its strength, heat resistance, and consistent color.
Difficulties: The process involves challenges such as flash cutting, which requires precision to maintain the component's integrity and appearance.
This rotor is engineered to meet the rigorous demands of electrical applications, offering reliability and precision in performance while maintaining a high-quality finish.
Frac Ball(1.875" & 2.125" )
Complexity Rate: ★★★★★
Cav:2+2
Color: black
Molding type:thermal compression
Material:RX-647
Difficuties: roundness and crack from the ball center
Complexity Rate: ★★★★★
Cav:2+2
Color: black
Molding type:thermal compression
Material:RX-647
Difficuties: roundness and crack from the ball center
The Core Insert is a critical component used in the plastic molding process, specifically for the production of automotive parts such as carriers and drive rolls. Manufactured from high-quality GS344ESR steel, this insert is designed to withstand the demanding conditions of plastic injection molding, offering durability and precision. As a spare part, the Core Insert plays an essential role in ensuring the efficiency and continuity of production processes within the automotive industry.
This part is not technically complex to produce, and we pride ourselves on providing reliable and timely service. From the moment a purchase order is placed, the typical lead time for delivery of the Core Insert is approximately 14 days, ensuring minimal downtime and a smooth supply chain for our clients.
This part is not technically complex to produce, and we pride ourselves on providing reliable and timely service. From the moment a purchase order is placed, the typical lead time for delivery of the Core Insert is approximately 14 days, ensuring minimal downtime and a smooth supply chain for our clients.
The Runner Insert is a specialized component used in the injection molding process for producing angled adaptors in the medical industry. Made from P20 steel, this insert plays a key role in molds designed with a one plus one cavity configuration. In such molds, two distinct cavities allow for the simultaneous molding of two different parts.
The runner insert is placed between the two cavities and provides the flexibility to mold just one part at a time by blocking the flow to one of the cavities. This feature is particularly useful when only a single part needs to be injected, allowing the mold to be easily switched to inject one of the parts without the need to reconfigure the entire setup. This versatility helps optimize production and ensures the molded angled adaptors meet the precise specifications required for medical applications.
The runner insert is placed between the two cavities and provides the flexibility to mold just one part at a time by blocking the flow to one of the cavities. This feature is particularly useful when only a single part needs to be injected, allowing the mold to be easily switched to inject one of the parts without the need to reconfigure the entire setup. This versatility helps optimize production and ensures the molded angled adaptors meet the precise specifications required for medical applications.
The Insert is a critical component in the injection molding process for the production of angled adaptors used in the medical industry. Manufactured from P20 steel, this insert is designed specifically for molding parts that must be assembled with other components, such as straight adaptors and pressure pods, through sonic welding. The angled adaptor plays an important role in ensuring precise connections in medical devices, making the quality and accuracy of the molded part essential.
This particular mold features a one plus one cavity design, meaning that it is equipped with two distinct cavities, allowing for the simultaneous molding of two different parts. Given the complexity of the part and the need for high precision, we conduct thorough filling balance during the mold trial to ensure even material distribution and optimal part quality. This ensures that both parts are molded consistently within the required tolerances for reliable and efficient assembly in medical applications
This particular mold features a one plus one cavity design, meaning that it is equipped with two distinct cavities, allowing for the simultaneous molding of two different parts. Given the complexity of the part and the need for high precision, we conduct thorough filling balance during the mold trial to ensure even material distribution and optimal part quality. This ensures that both parts are molded consistently within the required tolerances for reliable and efficient assembly in medical applications
ARC CHAMBER COVER 600A
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX
ARC CHAMBER COVER 600A
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX
Complexity Rate: ★★★
Cav:1+1
Color: red
Molding type:thermalset
Material:PREMI-GLAS 2143-24 CR-SX
STRAP HOLDER, XT2
Complexity Rate: ★★★
Cav:1+1
Color:Gray
Molding type: two plate
Material::Lexan 505R
Complexity Rate: ★★★
Cav:1+1
Color:Gray
Molding type: two plate
Material::Lexan 505R
The venting pin is composed of two parts: the insert and the inside pin. The inside pin is installed within the insert, forming the assembly.
Features and Functionality:
The venting pin is designed to improve the venting condition by allowing gas to exhaust efficiently. Additionally, the rear of the pin is designed with a clearance relative to the insert, ensuring that the assembly is not overly tight and operates smoothly.
Features and Functionality:
The venting pin is designed to improve the venting condition by allowing gas to exhaust efficiently. Additionally, the rear of the pin is designed with a clearance relative to the insert, ensuring that the assembly is not overly tight and operates smoothly.
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Contacts
General Manager: Nixon Kuang
Phone: +86 139 2508 7514
Email: Nixon.kuang@pioneerplastic.com
Address: 102 of Building#31,
West Industrial Zone B4, Tantou Community, Shenzhen, China 518105
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